Fischer esterification can be a time-consuming process, requiring days for a reaction to reach equilibrium. In this article, researchers developed a way to hasten this process by using a specially designed microwave to heat the reaction quickly and evenly and at an increased pressure. In order to test the efficiency of the device, they synthesized 2-ethylhexyl benzoate from benzoic acid and 2-ethylhexanol as shown below.
Sulfuric acid as well as para-toluene sulfonic acid (PTSA) were used to catalyze the reaction. In order to shift the reaction towards the products, a large excess of 2-ethylhexanol was used and the water produced was constantly removed. One of the disadvantages of Fischer esterification is that dehydration can also occur, resulting in unwanted ether and alkene products. Because of this, the temperature and catalyst concentration must be carefully monitored. The researchers were able to show that microwave heating causes no ill effects on the reaction and reduces the time required to a matter of minutes while still producing a high level of the desired product.
Dimethyl ether (DME) is a multipurpose clean fuel and chemical feedstock that can be produced from a wide variety of of sources and has a number of important applications. About 10,000 tons of DME are manufactured each year for uses in cosmetics and aerosal paint propellants. Its new use as a clean fuel source is gaining attention and research, as it contains no sulfur or nitrogen compounds, has a very low toxicity, and is not corrosive to metals. It can be stored and transported as a liquid at low temperatures
A single-stage, liquid phase synthesis process for DME in a slurry phase reactor system is efficient and facilatates heat removal. The combination of methanol synthesis and methanol dehydration reversible reactions in a single step is thermodynamically more favorable. The liquid phase operation allows for better heat management and higher yields of DME.
The first pictured reaction shows the methanol synthesized from carbon dioxide and it is combined with the second pictured reaction into the last pictured reaction, in which the synthesized methanol is dehydrated to produce DME.
See here for the CiteULike with the reactions and here for another journal article about DME. In addition, the catalytic synthesis of methanol is covered in Ch.10 of Wade and DME itself is discussed in Ch.14.
